5001594 WATER PUMP REPAIR KIT JOHNSON
150TL79C, 175TL79R, 200TL79A, 235TL70A, BJ115PLSSB, BJ130PLSSS, BJ135PLSIF, BJ175PLSIF, BJ175PLSSC, BJ90PLSSE, J150CXSSC, J150JPLSIF
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5001594 Water Pump Impeller Kit with Housing Replacement for Johnson Evinrude 85-300HP Outboard Motors 395060 390768 for Sierra Marine 18-3392 Repair Rebuild Kit (5001594)
LAIKOU 🚤【Widely Used】Compatible with Johnson Evinrude V4 V6 V8 85HP 90HP 115HP 120HP 130HP 135HP 140HP 150HP 175HP 200HP 225HP Outboard Motors Marine Engines. (For more models, please refer to the description below. Pls check your model before purchasing.) || 🚤【Directly Replace Part#】 for Johnson Evinrude: 5001594, 390768, 391637, 392750, 393082, 395060, 395062, 435447, 434421, 435929. forSierra Marine 18-3390 18-3392. || 🚤【High Quality Material】Our Complete Replacement Water Pump Repair Kit is made from high quality modern neoprene and stainless steel, etc. Well-tested, durable & reliable. || 🚤【Perfect Replacement】Reliable new Water Pump Impeller Kit is vital to push coolant through the car's engine block, radiator and hoses to get the engine heat away from the system and protect your outboard running smoothly and freely for years to come. || 🚤【Package Includes】1 Impeller Key (replaces 331107), 1 Water Pump Housing (replaces 435959), 1 Water Pump Gasket (replaces 324701 338484), 1 Neoprene Impeller (replaces 95864 397131 435821), 1 Water Seal and 1 Wear Plate, 1 Water Pump Cup and 1 Coupling Assembly, 3 Grommets and 3 O-Rings, 4 Stainless Steel Bolts and 2 Screws
LAIKOU 🚤【Widely Used】Compatible with Johnson Evinrude V4 V6 V8 85HP 90HP 115HP 120HP 130HP 135HP 140HP 150HP 175HP 200HP 225HP Outboard Motors Marine Engines. (For more models, please refer to the description below. Pls check your model before purchasing.) || 🚤【Directly Replace Part#】 for Johnson Evinrude: 5001594, 390768, 391637, 392750, 393082, 395060, 395062, 435447, 434421, 435929. forSierra Marine 18-3390 18-3392. || 🚤【High Quality Material】Our Complete Replacement Water Pump Repair Kit is made from high quality modern neoprene and stainless steel, etc. Well-tested, durable & reliable. || 🚤【Perfect Replacement】Reliable new Water Pump Impeller Kit is vital to push coolant through the car's engine block, radiator and hoses to get the engine heat away from the system and protect your outboard running smoothly and freely for years to come. || 🚤【Package Includes】1 Impeller Key (replaces 331107), 1 Water Pump Housing (replaces 435959), 1 Water Pump Gasket (replaces 324701 338484), 1 Neoprene Impeller (replaces 95864 397131 435821), 1 Water Seal and 1 Wear Plate, 1 Water Pump Cup and 1 Coupling Assembly, 3 Grommets and 3 O-Rings, 4 Stainless Steel Bolts and 2 Screws
QuickMariner 5001594 Outboard Water Pump Impeller Rebuild Kits Replacement Evinrude Johnson V4 V6 V8 Engine 90-225HP Boat Motors 390768 Sierra 18-3392
QUICKMARINER Repair Kits Fit 90 115 120 130 135 140 150 175 200 225 HP Outboard Motors || Fit Evinrude / Johnson Marine V4 V6 V8 Boat Engines 1982-1992 || Replaces After Market Number 5001594 390768 391637 392750 393082 395060 395062 435447 434421 435929 || Also replace Sierra 18-3390 18-3392 Mallory Marine 9-48203 9-48210 GLM 12102 12104 OBR Red Rhino JE-410 SEI 96-306-01AK || Include: Pump Housing, Impeller, Wear Plate, Liner, O-Rings, Seals, Bolts, Impeller Key, Grommets same as the picture shown
QUICKMARINER Repair Kits Fit 90 115 120 130 135 140 150 175 200 225 HP Outboard Motors || Fit Evinrude / Johnson Marine V4 V6 V8 Boat Engines 1982-1992 || Replaces After Market Number 5001594 390768 391637 392750 393082 395060 395062 435447 434421 435929 || Also replace Sierra 18-3390 18-3392 Mallory Marine 9-48203 9-48210 GLM 12102 12104 OBR Red Rhino JE-410 SEI 96-306-01AK || Include: Pump Housing, Impeller, Wear Plate, Liner, O-Rings, Seals, Bolts, Impeller Key, Grommets same as the picture shown
NorthBoat 5001594 Water Pump Repair Kit with Impeller for Johnson Evinrude OMC V4 V6 V8 3-300 HP Outboard Motor Lower Unit Parts 395864 395060 434421
NorthBoat This is a complete marine water pump kit for Johnson Evinrude OMC outboard engines || Replaces Johnson Evinrude OMC 5001594 395060 434421 777800 395062 435447 398082 392750 391637 390768 GLM 12102 12104 Mallory 9-48210 9-48203 and Sierra 18-3392 || Fits Johnson Evinrude V4 V6 V8 outboard motors 3 4 9.9 15 65 80 85 88 90 100 105 110 112 115 120 125 130 140 150 155 175 185 200 225 235 250 275 300 HP || Packaging contains 1 piece of water pump housing,pump cup,impeller ,seal,sleeve,gasket and wear plate,2 pieces of screws and impeller keys,4 pieces of bolts, 3 pieces of O-Rings and 3 pieces of grommets || If you notice wear or damage on your impeller, such as cracked or damaged blades, or a decrease in water flow after the engine reaches normal operating temperature, it could indicate a blockage in the cooling outlet or a worn-out impeller. It is important to replace the impeller to maintain engine performance, especially if it has been in use for three years or more. It is also advisable to have one or two spare impellers on hand for easy replacement in case of an emergency.
NorthBoat This is a complete marine water pump kit for Johnson Evinrude OMC outboard engines || Replaces Johnson Evinrude OMC 5001594 395060 434421 777800 395062 435447 398082 392750 391637 390768 GLM 12102 12104 Mallory 9-48210 9-48203 and Sierra 18-3392 || Fits Johnson Evinrude V4 V6 V8 outboard motors 3 4 9.9 15 65 80 85 88 90 100 105 110 112 115 120 125 130 140 150 155 175 185 200 225 235 250 275 300 HP || Packaging contains 1 piece of water pump housing,pump cup,impeller ,seal,sleeve,gasket and wear plate,2 pieces of screws and impeller keys,4 pieces of bolts, 3 pieces of O-Rings and 3 pieces of grommets || If you notice wear or damage on your impeller, such as cracked or damaged blades, or a decrease in water flow after the engine reaches normal operating temperature, it could indicate a blockage in the cooling outlet or a worn-out impeller. It is important to replace the impeller to maintain engine performance, especially if it has been in use for three years or more. It is also advisable to have one or two spare impellers on hand for easy replacement in case of an emergency.
Number on catalog scheme: 80
Compatible models:
BRP JOHNSON entire parts catalog list:
- GEARCASE » 5001594
200TL79A, 200TXL79A 1979
235TL70A, 235TXL79A 1979
BJ115PLSSB, BJ115PXSSB, BJ115VXSSS, J115JPLSSR, J115PLSSB, J115PXSSB, J115SPLSSC, J115VLSSS, J115VXSSS, RJ115PLSSB, RJ115PXSSB, RJ115VLSSB, RJ115VXSSS 2000
BJ130PLSSS, BJ130PXSSS, J130PLSSS, J130PXSSS, J130VXSSS, RJ130PLSSS, RJ130PXSSS, RJ130VXSSS 2000
BJ135PLSIF, BJ135VXSIF, J135PLSIF, J135VLSIF, J135VXSIF, RJ135PLSIF, RJ135VXSIF 2001
BJ175PLSIF, BJ175VXSIF, J175PLSIF, J175VCXSIF, J175VLSIF, J175VXSIF, RJ175CXSIF, RJ175PLSIF, RJ175VXSIF 2001
BJ175PLSSC, BJ175PXSSC, BJ175VXSSS, J175CXSSS, J175PLSSC, J175PXSSC, J175SPLSSC, J175VCXSSS, J175VLSSS, J175VXSSS, RJ175CXSSS, RJ175PLSSC, RJ175VXSSS 2000
BJ90PLSSE, BJ90PXSSE, BJ90VXSSS, J90PLSSE, J90SPLSSC, J90VLSSE, RJ90PLSSE, RJ90VLSSS 2000
J150CXSSC, J150JPLSSC, J150MXSSD, J150PLSSC, J150PXSSC, J150SPLSSC, J150VCSSS, J150VLSSS, J150VXSSS, RJ150CXSSC, RJ150PLSSC, RJ150PXSSC, RJ150VCSSS, RJ150VLSSS, RJ150VXSSS 2000
J150JPLSIF, J150PLSIF, J150VCXSIF, J150VLSIF, J150VXSIF, RJ150PLSIF, RJ150VCSIF, RJ150VLSIF, RJ150VXSIF 2001
Information:
Table 1
Diagnostic Trouble Codes for the Ground Level Shutdown Switch
CDL Code Description Notes
267-3 Remote Shutdown Input : Voltage Above Normal The Electronic Control Module (ECM) detects the following conditions:
An open in the circuit for the ground level shutdown switch.
267-4 Remote Shutdown Input : Voltage Below Normal The Electronic Control Module (ECM) detects the following conditions:
A short in the circuit for the ground level shutdown switch. The ground level shutdown switch allows the engine to be shut down from ground level. When the switch is moved to the STOP position, the engine shuts down. The ECM remains powered. The ground level shutdown switch must be in the RUN position and the power to the ECM must be cycled before the engine can restart.
Illustration 1 g03388419
Schematic for the ground level shutdown switch
Illustration 2 g02656956
Ground level shutdown switch connector (1) Ground level shutdown switch (N/C) (2) Switch ground (3) Ground level shutdown switch (N/O)
Illustration 3 g03388801
Pin locations on the P1 connector for the ground level shutdown switch. (40) Ground level shutdown switch (N/O) (41) Ground level shutdown switch (N/C)Test Step 1. Inspect the Electrical Connectors and the Wiring
Remove the electrical power from the ECM.
Thoroughly inspect the J1/P1 ECM connectors and the connectors for the ground level shutdown switch. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Perform a 45 N (10 lb) pull test on each of the wires for the engine shutdown switch.
Check the screw for the ECM connector for the correct torque of 6 N m (53 lb in).
Check the harness and the wiring for abrasion and for pinch points from the switch back to the ECM.Expected Result:All of the connectors, pins, and sockets are correctly coupled and/or inserted. The harness and wiring are free of corrosion, abrasion, and pinch points.Results:
OK - The harness and the connectors appear to be OK. Proceed to Test Step 2.
Not OK - There is a fault in the connectors and/or wiring.Repair: Repair the wiring and/or the connectors. Replace parts, if necessary. Ensure that all of the seals are properly in place and ensure that the connectors are correctly coupled.If necessary, use the electronic service tool to perform a "Wiggle Test".Use the electronic service tool in order to clear all logged diagnostic codes and then verify that the repair eliminates the fault.STOPTest Step 2. Check for Active Diagnostic Codes
Connect the electronic service tool to the diagnostic connector.
Restore the electrical power to the ECM.
Toggle the ground level shutdown switch and monitor the electronic service tool for the active diagnostic code. Wait at least 30 seconds so that any codes may become active.
Remove the electrical power from the ECM.Expected Result:A diagnostic code is not active.Results:
OK - The code does not become active.Repair: The switch is operating normally. There may be an intermittent fault in the wiring harness or in a connector. Check the wiring harness and the connectors for an intermittent electrical fault. Refer to Troubleshooting, "Electrical Connectors - Inspect".STOP
Not OK - A diagnostic code is active. Proceed to Test Step 3.Test Step 3. Check the Resistance of the Switch Circuit at the ECM Connector
Disconnect the J1/P1 connector.Note: Wiggle the harnesses during the following measurements in order to detect any intermittent faults.
Measure the resistance between P1-41 (ground level shutdown switch (N/C)) and ground. The correct resistance measurement indicates a short circuit.
Measure the resistance between P1-40 (ground level shutdown switch (N/O)) and ground. The correct resistance measurement indicates an open circuit.
Toggle the ground level shutdown switch to the STOP position.
Measure the resistance between P1-41 (ground level shutdown switch (N/C)) and ground. The correct resistance measurement indicates an open circuit.
Measure the resistance between P1-40 (ground level shutdown switch (N/O)) and ground. The correct resistance measurement indicates a short circuit.
Connect the J1/P1 connectors.Expected Result:The resistance measurements are within the specifications.Results:
OK - All of the resistance measurements are within the specifications.Repair: Perform the following procedure:
Restore the electrical power to the ECM.
Use the electronic service tool to check for the active code again. Toggle the engine shutdown switch and check for the code. Also, wiggle the switch harness from the switch to the ECM in order to reveal an intermittent fault.
If the code does not recur, the fault is resolved. The original fault was probably caused by a poor electrical connection.
If the code recurs, the ECM is not detecting the switch inputs correctly. Perform the following procedure:
Make sure that the latest flash file for the application is installed in the ECM. Refer to Troubleshooting, "Flash Programming".
Contact the Technical Communicator at a Cat dealer.Note: This consultation can greatly reduce the repair time.
If the Technical Communicator recommends the use of a test ECM, install a test ECM. Refer to Troubleshooting, "Replacing the ECM".
Use the electronic service tool to recheck the system for active diagnostic codes.
If the fault is eliminated with the test ECM, reconnect the suspect ECM.
If the fault returns with the suspect ECM, replace the ECM.
Use the electronic service tool in order to clear all logged diagnostic codes and then verify that the repair eliminates the fault.STOP
Not OK - At least one of the resistance measurements is not within specifications. There is a fault in the switch or in a harness. Proceed to Test Step 4.Test Step 4. Check the Operation of the Ground Level Shutdown Switch
Disconnect the connectors for the ground level shutdown switch.
Place the ground level shutdown switch in the RUN position.
Measure the resistance between terminals 2(return) and 3(ground level shutdown switch (N/O)). The correct resistance measurement indicates an open circuit.
Measure the resistance between terminals 1 (ground level shutdown switch (N/C)) and 2 (return). The correct resistance measurement indicates a short circuit.
Toggle the ground level shutdown switch to the STOP position.
Measure the resistance between 1 (ground level shutdown switch (N/C)) and 2 (return). The correct resistance measurement indicates an open circuit.
Measure the resistance between 2 (return) and 3 (ground level shutdown switch (N/O)). The correct resistance measurement indicates a short circuit.Expected Result:The resistance measurements are within the specifications.Results:
OK - All of the resistance measurements are within the specifications.
Parts water JOHNSON:
0321015
0321015 WATER TUBE
115TXL77S, 140ML77S, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85TXLR77S, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ200CXEDR, BJ200CXEEB, BJ225CXEEC,
0321016
0321016 WATER TUBE
115TXL77S, 140ML77S, 150TL78S, 150TL79C, 175TL77S, 175TL78C, 175TL79R, 200TL76S, 200TL77C, 200TL78R, 200TL79A, 235TL70A, 235TL78R, 85TXLR77S, BJ130PLEED, BJ130PLSSS, BJ130TLECE, BJ130TLEDM, BJ130TLEUB, BJ135PLSIF, BJ200CXEDR, BJ200CXEEB, BJ225CXEEC,
0335519
0335519 WATER TUBE
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
0335520
0335520 WATER TUBE
BJ115ELEDR, BJ115ELEUA, BJ115GLECM, BJ115PLEEM, BJ115PLSIE, BJ115PLSSB, BJ150ELECD, BJ150ELEDB, BJ150ELEUC, BJ175EXECD, BJ175EXEDB, BJ175EXEUC, BJ175PLEES, BJ175PLSIF, BJ175PLSSC, BJ90ELEDR, BJ90ELEUA, BJ90PLEEB, BJ90PLSID, BJ90PLSSE, BJ90SLECM, J100
5001595
5001595 WATER PUMP REPAIR KIT (Includes impeller housing) - V
BJ115PLSSB, BJ130PLSSS, BJ135PLSIF, BJ175PLSIF, BJ175PLSSC, BJ90PLSSE, J105WPLSTM, J115GLSDE, J115GLSOB, J115GLSRC, J115GLSTA, J115PLSDA, J115PLSNF, J115PLSOR, J115PLSRC, J115PXSDA, J115PXSOR, J115PXSRM, J115WPLSOC, J115WPLSRS, J150CXSDE, J150CXSNF,