09160-08054 WASHER Suzuki
DT115, DT140, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT150TCLN, DT150TCLP, DT150TCLR, DT150TCXGM, DT150TCXGN, DT150TCXGP, DT15
WASHER
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Compatible models:
DT115
DT140
DT150SSH
DT150SSJ
DT150SSK
DT150SSL
DT150SSM
DT150SSN
DT150STCLP
DT150STCLR
DT150STCLS
DT150STCLT
DT150TCLH
DT150TCLJ
DT150TCLK
DT150TCLL
DT150TCLM
DT150TCLN
DT150TCLP
DT150TCLR
DT150TCXGM
DT150TCXGN
DT150TCXGP
DT150TCXGR
DT150TCXGS
DT150TCXGT
DT150TCXH
DT150TCXJ
DT150TCXK
DT150TCXL
DT150TCXM
DT150TCXN
DT150TCXP
DT150TCXR
DT150TCXS
DT150TCXT
DT25C
DT30C
DT35CRLH
DT35CRLJ
DT35CRLK
DT35CRSH
DT35CRSJ
DT35CRSK
DT35MCLH
DT35MCLJ
DT35MCLK
DT35MCSH
DT35MCSJ
DT35MCSK
DT35TCLH
DT35TCLJ
DT35TCLK
DT40
DT40C
Suzuki
Suzuki entire parts catalog list:
- FUEL VAPOR SEPARATOR (DT115S-140EFI) » 09160-08054
- IGNITION » 09160-08054
- IGNITION » 09160-08054
- FUEL VAPOR SEPARATOR (DT115S-140EFI) » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- STARTING MOTOR » 09160-08054
- RECOIL STARTER » 09160-08054
- RECOIL STARTER » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- Recoil Starter » 09160-08054
- THROTTLE CONTROL » 09160-08054
- RECOIL STARTER (MODEL:92~98) » 09160-08054
- RECOIL STARTER (~MODEL:91) » 09160-08054
Information:
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
B - Loctite C5A Copper Anti-Seize -
C -- Loctite 517 Thread Sealant -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01121095Note: Thoroughly clean the spacer plate and the bottom surface of the cylinder head and the top of the cylinder block. A new spacer plate gasket and a cylinder head gasket must be installed when the cylinder head is removed.
Install O-ring seal (15) on the dowel. Install gasket (14).
Install spacer plate (12). Install seals (10) and seals (11). Install O-ring seal (13).
Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection".
Illustration 2 g01120717
Apply Tooling (C) to pipe plug (8). Pipe plug (16) MUST be installed in cylinder head (8).
Apply Tooling (B) to the threads of pipe plug (17).
Install cylinder head gasket (9) on the spacer plate.
Install Tooling (A) and a suitable lifting device on cylinder head (8). The weight of cylinder head (8) is approximately 47 kg (104 lb).
Illustration 3 g01121159
Carefully install cylinder head (8) on the dowel pins on the cylinder block.
Apply Tooling (B) to the threads of bolts (3). Position gasket (2) and install bolts (3). Tighten the bolts to a torque of 50 5 N m (37 4 lb ft).
Coat the threads of bolts (6) and (7) with clean engine oil. Install bolts (6) and (7) according to the instructions in Step 11 and Step 12.Note: Only 254 mm (10 inch) bolts (6) can be used for the following torque procedures.
Illustration 4 g06338934
Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 110-6994 Spacer Plate (Aluminum) or 362-9677 Spacer Plate (Aluminum).Note: Refer to Illustration 4 for the correct tightening sequence.
Tighten bolt (1) through bolt (8) to a torque of 30 5 N m (22 4 lb ft).
Tighten bolt (1) through bolt (8) to a torque of 100 15 N m (75 11 lb ft).
Tighten bolt (1) through bolt (8) to a torque of 450 15 N m (332 11 lb ft).
Loosen bolt (1) through bolt (8) an angle of 90 degrees.
Tighten bolt (1) through bolt (8) to a torque of 490 15 N m (361 11 lb ft).
Tighten bolt (9) and bolt (10) to a torque of 55 10 N m (40 7 lb ft).
Illustration 5 g06338934
Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 519-7297 Spacer Plate (Iron).Note: Refer to Illustration 5 for the correct tightening sequence.
Tighten bolt (1) through bolt (8) to a torque of 30 5 N m (22 4 lb ft).
Tighten bolt (1) through bolt (8) to a torque of 145 15 N m (107 11 lb ft).
Tighten bolt (1) through bolt (8) to a torque of 145 15 N m (107 11 lb ft).
Turn bolt (1) through bolt (8) an angle of 180 5 degrees.
Tighten bolts (9) and (10) to a torque of 55 10 N m (40 7 lb ft).
Illustration 6 g01121204
Position gasket (5) and install bolts (4).
Install the O-ring seal and the integral seal on tube (1). Install tube (1).
Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".End By:
Install the valve mechanism cover base.
Parts washer Suzuki:
08322-11088
08322-11088 Washer
20ELB, 20ELC, 20ELN, 25ELB, 25ELC, 25ELN, 25ELT, 25ELX, 30ELE, 30ESE, 30MLE, DT14C, DT14D, DT14F, DT15 MLE, DT15ELD, DT15ELE, DT15ELF, DT15ELG, DT15ELH, DT15ELJ, DT15ESD, DT15ESE, DT15ESF, DT15ESG, DT15ESH, DT15ESJ, DT15MLD, DT15MLF, DT15MLG, DT15MLH
09160-10082
09160-10082 Washer
30ELE, 30ESE, 30MLE, DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15S, DF200T, DF200Z, DF225T, DF225Z, DF25, DF250A, DF250T, DF250Z, DF25
08322-01107
08322-01107 WASHER
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DT115, DT140, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55T
08322-01067
08322-01067 WASHER
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF4, DF4, DF4, DF46, DF4L, DF6, DF6, DF6, DF60, DF6L, DF70, DF9.9, DF9.9R, DF9.9RL, DF9.9S
08322-01087
08322-01087 WASHER
DF200, DF200, DF200, DF225, DF225, DF225, DF250, DF250, DF250, DT115, DT140, DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT1
32801-94402
09169-06062
09169-06062 WASHER
DF100, DF100, DF100, DF115, DF115, DF115, DF115TL, DF140, DF140, DF140, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, D
31100-94610