09160-08081 WASHER Suzuki
30ELE, 30ESE, 30MLE, DF15, DF15, DF15A, DF15S, DF2.5, DF2.5, DF2.5, DF2.5s, DF20A, DF25, DF4, DF4, DF46, DF4L, DF6, DF6, DF6L, DF8A, DF8AR, DF9.9A, DF9.9AR, DF9.9R, DF9.9RL, DF9.9S, DF9.9TH, DF9.9TH, DF99AR, DF99R, DF99TH, DT115, DT140, DT150, DT2.2S
WASHER
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Compatible models:
30ELE
30ESE
30MLE
DF15
DF15A
DF15S
DF2.5
DF2.5s
DF20A
DF25
DF4
DF46
DF4L
DF6
DF6L
DF8A
DF8AR
DF9.9A
DF9.9AR
DF9.9R
DF9.9RL
DF9.9S
DF9.9TH
DF99AR
DF99R
DF99TH
DT115
DT140
DT150
DT2.2SV
DT200
DT20ELG
DT20ELH
DT20ELJ
DT20ESG
DT20ESH
DT20ESJ
DT20MLG
DT20MLH
DT20MLJ
DT20MSG
DT20MSH
DT20MSJ
DT225
DT25C
DT25ELF
DT25ELG
DT25ELH
DT25ELJ
DT25ESG
DT25ESH
DT25ESJ
DT25MLD
DT25MLE
DT25MLF
DT25MLG
DT25MLH
DT25MLJ
DT25MSD
DT25MSE
DT25MSF
DT25MSG
DT25MSH
DT25MSJ
DT25SF
DT2D
DT2E
DT2F
DT2LG
DT2LH
DT2LJ
DT2LK
DT2LL
DT2SG
DT2SH
DT2SJ
DT2SK
DT2SL
DT2SM
DT2SN
DT2SP
DT2SR
DT2SS
DT2ST
DT30C
DT30CRLJ
DT30CRSJ
DT30ELD
DT30ESD
DT30LF
DT30MCLJ
DT30MCSJ
DT30MLD
DT30MSD
DT30MSE
DT30SF
DT35CRLH
DT35CRLJ
DT35CRLK
DT35CRSH
DT35CRSJ
DT35CRSK
DT35MCLH
DT35MCLJ
DT35MCLK
DT35MCSH
DT35MCSJ
DT35MCSK
DT35TCLH
DT35TCLJ
DT35TCLK
DT40
DT40C
DT40ECLE
DT40ECLF
DT40ECSE
DT40ECSF
DT40MCLE
DT40MCLF
DT40MCSE
DT40MCSF
DT50ECLE
DT50MCLE
DT75TCLG
DT75TCLH
DT75TCLJ
DT75TCLK
DT75TCLL
DT75TCLM
DT75TCLN
DT75TCLP
DT75TCLR
DT75TCLS
DT75TCLT
DT75TCLV
DT85TCLJ
DT85TCLK
DT85TCLL
DT85TCLM
DT85TCLN
DT85TCLP
DT85TCLR
DT85TCLS
DT85TCLT
DT85TCLV
DT85TCLW
DT85TCLX
DT85TCLY
DT9.9 CELK
DT9.9CELJ
DT9.9CELL
DT9.9CELM
DT9.9CELN
DT9.9CELP
DT9.9CELR
DT9.9CELS
DT9.9CELT
DT9.9CENK
DT9.9CESJ
DT9.9CESK
DT9.9CESL
DT9.9CESM
DT9.9CESN
DT9.9CESP
DT9.9CESR
DT9.9CESS
DT9.9CEST
DT9.9CNELP
DT9.9CNELR
DT9.9CNELS
DT9.9CNELT
DT9.9CNEXP
DT9.9CNEXR
DT9.9CNEXS
DT9.9CNEXT
DT9.9CNEXV
DT9.9CNJ
DT9.9CNK
DT9.9CNL
DT9.9CNLN
DT9.9MCLJ
DT9.9MCLK
DT9.9MCLL
DT9.9MCLM
DT9.9MCLN
DT9.9MCLP
DT9.9MCLR
DT9.9MCLS
DT9.9MCLT
DT9.9MCLV
DT9.9MCNLR
DT9.9MCNLT
DT9.9MCNLV
DT9.9MCSJ
DT9.9MCSK
DT9.9MCSL
DT9.9MCSM
DT9.9MCSN
DT9.9MCSP
DT9.9MCSR
DT9.9MCSS
DT9.9MCST
DT9.9MCSV
Suzuki
Suzuki entire parts catalog list:
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- TILLER HANDLE » 09160-08081
- OPT:TILLER HANDLE (TYPE:R) » 09160-08081
- OPT:TILLER HANDLE (TYPE:R) » 09160-08081
- TILLER HANDLE » 09160-08081
- CLAMP BRACKET » 09160-08081
- OPT:TILLER HANDLE » 09160-08081
- TILLER HANDLE » 09160-08081
- SWIVEL BRACKET » 09160-08081
- SWIVEL BRACKET » 09160-08081
- SWIVEL BRACKET (310001~) » 09160-08081
- SWIVEL BRACKET (210001~) » 09160-08081
- SWIVEL BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- SWIVEL BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET (DF9.9AR E03) (310001~) » 09160-08081
- CLAMP BRACKET (DF9.9AR) (210001~) » 09160-08081
- CLAMP BRACKET (DF8AR E03) (310001~) » 09160-08081
- CLAMP BRACKET (DF8AR) (210001~) » 09160-08081
- CLAMP BRACKET (EXCEPT TYPE:R) » 09160-08081
- CLAMP BRACKET (TYPE:R) » 09160-08081
- CLAMP BRACKET (DF8AR) (210001~) » 09160-08081
- CLAMP BRACKET (DF9.9AR E03) (310001~) » 09160-08081
- CLAMP BRACKET (DF9.9AR) (210001~) » 09160-08081
- CLAMP BRACKET (DF8AR E03) (310001~) » 09160-08081
- CLAMP BRACKET (TYPE:R) » 09160-08081
- CLAMP BRACKET (EXCEPT TYPE:R) » 09160-08081
- TILLER HANDLE » 09160-08081
- OPT:TILLER HANDLE (TYPE:R) » 09160-08081
- OPT:TILLER HANDLE » 09160-08081
- TILLER HANDLE » 09160-08081
- OPT:TILLER HANDLE » 09160-08081
- TILLER HANDLE » 09160-08081
- OPT:TILLER HANDLE (TYPE:R) » 09160-08081
- TILLER HANDLE » 09160-08081
- TILLER HANDLE » 09160-08081
- OPT:TILLER HANDLE (TYPE:R) » 09160-08081
- CLAMP BRACKET (EXCEPT TYPE:R) » 09160-08081
- CLAMP BRACKET (TYPE:R) » 09160-08081
- TILLER HANDLE » 09160-08081
- OPT:TILLER HANDLE (TYPE:R) » 09160-08081
- OPT:TILLER HANDLE (TYPE:R) » 09160-08081
- TILLER HANDLE » 09160-08081
- LOWER COVER » 09160-08081
- LOWER COVER » 09160-08081
- OIL TANK (DT150(S-G),200(G)) » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- OIL TANK (DT150(S-G),200(G)) » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- OIL TANK (DT150(S-G),200(G)) » 09160-08081
- CLAMP BRACKET (MODEL:94~00)(*) » 09160-08081
- CLAMP BRACKET (~MODEL:93) » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- Clamp Bracket » 09160-08081
- GEAR CASE » 09160-08081
- GEAR CASE » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- GEAR CASE » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- GEAR CASE » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- CLAMP BRACKET » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
- GEAR CASE » 09160-08081
- CLAMP BRACKET » 09160-08081
Information:
Table 1
Diagnostic Trouble Codes for Ether Injection
J1939 Code CDL Code Code Description
(code descriptions may vary) Comments
626-5 2417-5 Ether Injection Control Solenoid : Current Below Normal The Electronic Control Module (ECM) detects the following conditions:
A low current condition in the output from the ECM to the solenoid for ether injection
The ECM has been powered for at least 2 seconds.
If equipped, the warning lamp will come on. The ECM will log the diagnostic code.
626-6 2417-6 Ether Injection Control Solenoid : Current Above Normal The Electronic Control Module (ECM) detects the following conditions:
A high current condition in the output from the ECM to the solenoid for ether injection
The ECM has been powered for at least 2 seconds.
If equipped, the warning lamp will come on. The ECM will log the diagnostic code. If there is an active engine shutdown, the ether injection system is disabled .Activation of the ether starting aid is based from a map using the coolant temperature, intake manifold temperature, and atmospheric pressure. Refer to Illustration 1.
Illustration 1 g02445796The following conditions must be met for the ether injection system to be enabled:
Ether injection is set to enabled in the ECM parameters
Engine coolant temperature is less than the "Start Aid Selection Temperature - Coolant". Refer to Illustration 1.
Intake manifold temperature is less than the "Start Aid Selection Temperature - IMAT."
Coolant temperature and intake manifold air temperature are within 11° C of each other.During the following procedure, refer to the electrical schematic for the application.Complete the procedure in the order in which the steps are listed.Note: Continuous cranking with Ether that does not achieve an engine start will result in the Ether being locked out if the maximum allowed volume of Ether has been exceeded (10 x 15 second cranks).
To re-enable Ether injection, a successful start must be achieved, the engine run at low idle speed for at least 5 seconds and a minimum SCR inlet temperature of 160°C achieved for at least 5 seconds.
Table 2
Troubleshooting Test Steps Values Results
1. Inspect Electrical Connectors and Wiring
A. Remove the electrical power from the ECM.
B. Thoroughly inspect the ECM connector J1/P1. Inspect all of the other connectors for the circuit. Refer to the diagnostic functional test Troubleshooting, "Electrical Connectors - Inspect".
C. Perform a 45 N (10 lb) pull test on each of the wires in the ECM connector that are associated with the circuit.
D. Check the ECM connector (allen head screw) for the correct torque of 6 N m (53 lb in).
E. Check the harness and the wiring for abrasion and for pinch points.
Loose connection or damaged wire
Result: The harness and wiring are OK.
Proceed to Test Step 2.
Result: There is a fault in a connector or the wiring.
Repair: Repair any faulty connectors or replace the wiring harness. Ensure that all of the seals are properly in place and ensure that the connectors are correctly coupled. Proceed to Test Step 7.
2. Check for Active or Logged Diagnostic Codes
The ether canister must be removed prior to performing this procedure.
A. Verify that the keyswitch is in the OFF position.
B. Remove the ether canister.
C. Connect the electronic service tool to the diagnostic connector.
D. Turn the keyswitch to the ON position.
E. Check for active or logged diagnostic codes that relate to the ether injection system.
Diagnostic codes
Result: No diagnostic codes are present.
Repair: There may be an intermittent fault in an electrical component between the ECM and the harness connector for the ether control. The problem may be inside an electrical connector. Refer to Troubleshooting, "Electrical Connector - Inspect".
Result: A 626-5 or 2417-5 code is present.
Proceed to Test Step 3.
Result: A 626-6 or 2417-6 code is present.
Proceed to Test Step 5.
3. Create a Short at the Solenoid Connector
A. Verify that the keyswitch is in the OFF position.
B. Disconnect the harness connector from the ether solenoid.
C. Fabricate a jumper wire and install the jumper wire between terminal 1 and terminal 2 on the harness connector for the ether solenoid.
D. Turn the keyswitch to the ON position.
E. Access the "Diagnostic Overrides" screen on the electronic service tool and then activate the ether injection system.
Diagnostic code
Result: A 626-5 or 2417-5 diagnostic code was previously active. A 626-6 or 2417-6 diagnostic code is active with the jumper installed.
Repair: Replace the ether solenoid assembly.
Proceed to Test Step 7.
Result: The 626-5 or 2417-5 diagnostic code remains active.
Proceed to Test Step 4.
4. Check the Wiring for an Open Circuit
A. Verify that the keyswitch is in the OFF position.
B. Disconnect the harness connector from the ether solenoid.
C. Disconnect the P1 connector from the ECM.
D. Use a multimeter to check the resistance between terminal 1 on the solenoid connector and the ether injection signal terminal on the P1 connector.
E. Use a multimeter to check the resistance between terminal 2 on the solenoid connector and the ether injection return terminal on the P1 connector.
Less than two Ohms
Result: The resistance measurements are both less than two Ohms.
Proceed to Test Step 7
Result: At least one of the resistance measurements is greater than two Ohms.
Repair: Replace the wiring between the ether solenoid and the P1 connector.
5. Create an Open Circuit at the Solenoid Connector
A. Verify that the keyswitch is in the OFF position.
B. Disconnect the harness connector from the ether solenoid.
C. Turn the keyswitch to the ON position.
D. Use the electronic service to check for active diagnostic codes. Wait at least 10 seconds for activation of the diagnostic codes.
E. Turn the keyswitch to the OFF position.
Diagnostic codes
Result: A 626-6 or 2417-6 diagnostic code was previously active. A 626-5 or 2417-5 diagnostic code is active with the solenoid disconnected.
Repair: Install a replacement ether solenoid.
Proceed to Test Step 7.
Result: The 626-6 or 2417-6 diagnostic code is still active.
Proceed to Test Step 6.
6. Check the Wiring for a Short Circuit
A. Verify that the keyswitch is in the OFF position.
B. Disconnect the connector for the ether solenoid. Disconnect the P1 connector from the ECM.
C. Use a suitable multimeter to measure the resistance between the following terminals:
The ether injection signal terminal on the P1
Parts washer Suzuki:
09160-25035
09160-25035 Washer Thickness: 1.4
30ELE, 30ESE, 30MLE, DF25, DF25(R)S, DF25Q, DF25Q(QR), DF25R, DF25R, DF25T, DF30, DF30Q, DF30Q(QR), DF30T, DT20ELG, DT20ELH, DT20ELJ, DT20ESG, DT20ESH, DT20ESJ, DT20MLG, DT20MLH, DT20MLJ, DT20MSG, DT20MSH, DT20MSJ, DT25C, DT25ELF, DT25ELG, DT25ELH, D
08322-01107
08322-01107 WASHER
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DT115, DT140, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55T
08322-01067
08322-01067 WASHER
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF4, DF4, DF4, DF46, DF4L, DF6, DF6, DF6, DF60, DF6L, DF70, DF9.9, DF9.9R, DF9.9RL, DF9.9S
08322-01087
08322-01087 WASHER
DF200, DF200, DF200, DF225, DF225, DF225, DF250, DF250, DF250, DT115, DT140, DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT1
32801-94402
09169-06062
09169-06062 WASHER
DF100, DF100, DF100, DF115, DF115, DF115, DF115TL, DF140, DF140, DF140, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, D
31100-94610
08221-16256
08221-16256 WASHER
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250A, DF250T, DF250Z, DF300, DF300, DF300A, DT150, DT150SSH, DT150SSJ, DT15