09160-35009 Suzuki WASHER (35X46X1.05)


09160-35009 WASHER (35X46X1.05) Suzuki DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, WASHER
09160-35009 WASHER (35X46X1.05) Suzuki
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06-08-2019

Suzuki: Suzuki
Suzuki Washer 35X46x1 09160-35009 New Oem
New OEM Suzuki Washer 35X46x1. || OEM Part Number: 09160-35009 || Item only fits specific models listed. The picture could be generic. || Message us with VIN/HULL for fast fitment verification.
Number on catalog scheme: 26
 

Suzuki entire parts catalog list:

DF100 2009
DF100 2010
DF100 2011
DF100A 2011
DF115 2001,2002,2003,2004,2005,2006,2007,2008,2009
DF115 2010
DF115 2011
DF115A 2011
DF140 2002,2003,2004,2005,2006,2007
DF140 2008,2009,2010
DF140 2011
DF140A 2011
DF140T 2002,2003,2004,2005,2006,2007,2008,2009
DF140T 2010
DF140Z 2002,2004,2005,2006,2007,2009
DF140Z 2003
DF140Z 2008
DF140Z 2010
DF150 2006,2007,2008,2009
DF150 2010
DF150 2011
DF150TX 2006,2007
DF150ZX 2006,2007
DF175 2006,2007,2008,2009
DF175 2010
DF175 2011
DF175TX 2006,2007
DF175ZX 2006,2007
DF200 2004,2005,2006,2007,2008,2009
DF200 2010
DF200 2011
DF200T 2004,2005,2006,2007
DF200Z 2004,2005,2006,2007
DF225 2004,2005,2006,2007,2008,2009
DF225 2010
DF225 2011
DF225T 2004,2005,2006,2007
DF225Z 2004,2005,2006,2007
DF250 2004,2005,2006,2007,2008,2009
DF250 2010
DF250 2011
DF250T 2004,2005,2006,2007
DF250Z 2004,2005,2006,2007
DF300 2007,2008,2009
DF300 2010
DF90 2001,2002,2003,2004,2005,2006,2007,2008

Information:


Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5597 Anti-Seize Compound 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03734757
Ensure that turbocharger (3) is clean and free from damage. Inspect the turbocharger for wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the turbocharger is worn or damaged, the complete turbocharger must be replaced.
Test wastegate actuator (27) for correct operation. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more information. If any part of the wastegate actuator is worn or damaged, the complete turbocharger must be replaced.
Illustration 2 g02526999
Illustration 3 g02614636
Clean the gasket surface of exhaust manifold (23).
If necessary, install studs (22) (not shown) to turbocharger (3). Tighten the studs to a torque of 18 N m (160 lb in).
If necessary, install studs (24) to exhaust manifold (23). Tighten the studs to a torque of 18 N m (160 lb in).
Install a new gasket (20) (not shown) onto exhaust manifold (23).
Position turbocharger (3) onto exhaust manifold (23). Install nuts (21) and nuts (25) finger tight.
Apply sufficient pressure in Position (A) to ensure that turbocharger (3) is at the lowest point on studs (22) (not shown) and studs (24). Do not release the pressure on the turbocharger in Position (A) until nuts (21) and nuts (25) have been tightened securely.
Tighten nuts (21) and nuts (25) to a torque of 22 N m (195 lb in).
Illustration 4 g03734758
Illustration 5 g03734673
Remove plugs from tube assembly (17). Ensure that tube assembly (17) is clean and free from restriction. Replace any damaged components.
Position a new gasket (15) (not shown) and a new gasket (19) (not shown) onto tube assembly (17).
Remove plugs from turbocharger (3) and the cylinder block.
Position tube assembly (17) onto turbocharger (3) and the cylinder block.
Install bolts (16) and bolts (20).
Install bolt (18) to the clip for tube assembly (17).
Tighten bolts (20) to a torque of 22 N m (195 lb in). Tighten bolts (16) to a torque of 9 N m (80 lb in).Tighten bolt (18) to a torque of 18 N m (159 lb in).
Remove the plug from oil inlet port (28). Lubricate the turbocharger bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor several times in order to lubricate the bearings.
Ensure that hose assembly (14) is clean and free from restriction. Replace any damaged components.
Remove cap from connection on turbocharger (10). Loosely connect hose assembly (14) to connection on turbocharger (10).
Position a new sealing washer (12) (not shown) onto banjo bolt (13).
Install banjo bolt (13) to hose assembly (14) and position the remaining new sealing washer (12) (not shown) onto banjo bolt (13).
Tighten banjo bolt (13) to a torque of 22 N m (195 lb in). Note: Ensure that the hose assembly does not come into contact with the turbine housing as the banjo bolt is tightened.
Tighten tube nut for hose assembly (14) on turbocharger (10) to a torque of 30 N m (265 lb in).
Illustration 6 g02526997
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (6). Position V-band clamp (6) onto air duct (7).
Position hose assembly (11) and air duct (7) onto the outlet of turbocharger (10) and turbocharger (3). Tighten the allen head bolt for V-band clamp to a torque of 12 N m (106 lb in).
Tighten hose clamps (11) securely.
Ensure that elbow (1) is free from wear and damage. If necessary, replace the elbow.
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (2). Position V-band clamp (2) onto elbow (1).
Use Tooling (A) to lubricate the allen head bolt for V-band clamp (9). Position V-band clamp (9) onto turbocharger (10).
Position elbow (1) onto turbocharger (3) and turbocharger (10).
Tighten the allen head bolt for V-band clamp (2) and the allen head bolt for V-band clamp (7) finger tight. Ensure that the V-band clamps are seated correctly onto the turbochargers.
Tighten the allen head bolt for V-band clamp (2) and the allen head bolt for V-band clamp (9) to a torque of 12 N m (106 lb in).
Connect hose assembly (5) to the wastegate actuator. Slide hose clamp along hose assembly (5) ensure that hose clamp is correctly positioned.
Connect hose assembly to air outlet (4) to turbocharger (3). Tighten the hose clamps securely.


Parts washer Suzuki:

09160-06046
Washer
09160-06046 Washer
30ELE, 30ESE, 30MLE, DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15A, DF20A, DF40, DF40, DF40A, DF40QH, DF40TL, DF50, DF50, DF50A, DF50QH, DF50TL, D
09160-10082
Washer
09160-10082 Washer
30ELE, 30ESE, 30MLE, DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15S, DF200T, DF200Z, DF225T, DF225Z, DF25, DF250A, DF250T, DF250Z, DF25
08322-01107
WASHER
08322-01107 WASHER
DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DT115, DT140, DT55CLF, DT55CRLG, DT55CRLJ, DT55CRLK, DT55CRLL, DT55CRSG, DT55CRSH, DT55HTCLH, DT55HTCLJ, DT55HTCLK, DT55HTCLL, DT55TCLG, DT55TCLH, DT55TCLJ, DT55TCLK, DT55T
08322-01067
WASHER
08322-01067 WASHER
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF15, DF15, DF15, DF15S, DF4, DF4, DF4, DF46, DF4L, DF6, DF6, DF6, DF60, DF6L, DF70, DF9.9, DF9.9R, DF9.9RL, DF9.9S
08322-01087
WASHER
08322-01087 WASHER
DF200, DF200, DF200, DF225, DF225, DF225, DF250, DF250, DF250, DT115, DT140, DT150, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK, DT150TCLL, DT150TCLM, DT1
09160-39001
WASHER, PILOT SHAFT
09160-39001 WASHER, PILOT SHAFT
DF100, DF100, DF100, DF100A, DF115, DF115, DF115, DF115A, DF115TL, DF140, DF140, DF140, DF140A, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T,
09169-06062
WASHER
09169-06062 WASHER
DF100, DF100, DF100, DF115, DF115, DF115, DF115TL, DF140, DF140, DF140, DF140T, DF140T, DF140Z, DF140Z, DF140Z, DF140Z, DF150, DF150, DF150, DF150TX, DF150ZX, DF175, DF175, DF175, DF175TX, DF175ZX, DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, D
09160-05043
WASHER
09160-05043 WASHER
DF200, DF200, DF200, DF200T, DF200Z, DF225, DF225, DF225, DF225T, DF225Z, DF250, DF250, DF250, DF250T, DF250Z, DT150SSH, DT150SSJ, DT150SSK, DT150SSL, DT150SSM, DT150SSN, DT150STCLP, DT150STCLR, DT150STCLS, DT150STCLT, DT150TCLH, DT150TCLJ, DT150TCLK
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