50168-ZY6-003 SEE PART DETAILS - PRI; GASKET, MOUNTING HOLDER (UPPER) Honda
BF115A1 LA, BF115A1 LCA, BF115A1 XA, BF115A1 XCA, BF115A2 LA, BF115A2 LCA, BF115A2 XA, BF115A2 XCA, BF115A3 LA, BF115A3 LCA, BF115A3 XA, BF115A3 XCA, BF115A4 LA, BF115A4 LCA, BF115A4 XA, BF115A4 XCA, BF115A5 LA, BF115A5 LCA, BF115A5 XA, BF115A5 XCA,
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BF115A1 LA
BF115A1 LCA
BF115A1 XA
BF115A1 XCA
BF115A2 LA
BF115A2 LCA
BF115A2 XA
BF115A2 XCA
BF115A3 LA
BF115A3 LCA
BF115A3 XA
BF115A3 XCA
BF115A4 LA
BF115A4 LCA
BF115A4 XA
BF115A4 XCA
BF115A5 LA
BF115A5 LCA
BF115A5 XA
BF115A5 XCA
BF115A6 LA
BF115A6 LCA
BF115A6 XA
BF115A6 XCA
BF115AK0 LA
BF115AK0 XA
BF115AX LA
BF115AX LCA
BF115AX XA
BF115AX XCA
BF115AY LA
BF115AY LCA
BF115AY XA
BF115AY XCA
BF115DK1 LA
BF115DK1 XA
BF115DK1 XCA
BF130A1 LA
BF130A1 LCA
BF130A1 XA
BF130A1 XCA
BF130A2 LA
BF130A2 LCA
BF130A2 XA
BF130A2 XCA
BF130A3 LA
BF130A3 LCA
BF130A3 XA
BF130A3 XCA
BF130A4 LA
BF130A4 LCA
BF130A4 XA
BF130A4 XCA
BF130AX LA
BF130AX LCA
BF130AX XA
BF130AX XCA
BF130AY LA
BF130AY LCA
BF130AY XA
BF130AY XCA
BF135A4 LA
BF135A4 XA
BF135A4 XCA
BF135A5 LA
BF135A5 XA
BF135A5 XCA
BF135A6 LA
BF135A6 XA
BF135A6 XCA
BF135AK0 LA
BF135AK0 XA
BF135AK0 XCA
BF135AK2 LA
BF135AK2 XA
BF135AK2 XCA
BF150A4 LA
BF150A4 XA
BF150A4 XCA
BF150A5 LA
BF150A5 XA
BF150A5 XCA
BF150A6 LA
BF150A6 XA
BF150A6 XCA
BF150AK0 LA
BF150AK0 XA
BF150AK0 XCA
BF150AK2 LA
BF150AK2 XA
BF150AK2 XCA
Honda
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Information:
Table 1
Diagnostic Codes for the NRS
CDL Code Code Description Comments
3405-5 Engine Exhaust Gas Recirculation Valve Control : Current Below Normal The Electronic Control Module (ECM) detects a low current in the circuit for the NRS actuator solenoid.
3405-6 Engine Exhaust Gas Recirculation Valve Control : Current Above Normal The ECM detects a high current in the circuit for the NRS actuator solenoid.
E1090(2) High Engine Exhaust Gas Recirculation Intake Pressure The ECM detects an abnormally high inlet pressure to the NRS.
E1093(2) Low Engine Exhaust Gas Recirculation Differential Pressure The ECM detects an abnormally low reading from the NRS differential pressure sensor.
E1094(2) High Engine Exhaust Gas Recirculation Differential Pressure The ECM detects an abnormally high reading from the NRS differential pressure sensor.
E1095(1) Low Engine Exhaust Gas Recirculation Flow Rate The ECM has detected a low flow rate through the NRS.
E1095(2) Low Engine Exhaust Gas Recirculation Flow Rate The ECM has detected a low flow rate through the NRS.
E1096(1) High Engine Exhaust Gas Recirculation Flow Rate The ECM has detected a high flow rate through the NRS.
E1096(2) High Engine Exhaust Gas Recirculation Flow Rate The ECM has detected a high flow rate through the NRS.
Illustration 1 g02138942
Location of the NRS actuator solenoid
Note: Exhaust Gas Recirculation (EGR) is a term used to describe the recirculation of exhaust gas through the engine as a means to reduce "NOx" emissions. Caterpillar has elected to refer to this system as the NOX Reduction System (NRS). Diagnostic codes are regulated by SAE. The diagnostic codes will reflect the EGR nomenclature.
Illustration 2 g02138941
Schematic for the NRS actuator solenoid
Test Step 1. PERFORM PRESSURE SENSOR CALIBRATION
Connect Cat ET to the service tool connector.
Turn the keyswitch to the ON position. Allow 30 seconds for a calibration of the engine pressure sensors to be performed by the ECM.
Check for diagnostic trouble codes that are associated with the sensor calibration.Check for the following codes:
1785-13 Intake Manifold Pressure Sensor : Calibration Required
3387-13 Engine Exhaust Gas Recirculation Differential Pressure Sensor : Calibration Required
Turn the keyswitch to the OFF position.Results:
No Active -13 Codes - There are no active -13 codes currently. Proceed to Test Step 2.
Active 1785-13 or 3387-13 Code - Either a 1785-13, or a 3387-13 is active.Repair: Perform another calibration attempt, follow these instructions closely:
Turn the keyswitch to the OFF position. Allow the keyswitch to remain in the OFF position for ten minutes.
Turn the keyswitch to the ON position. Allow 30 seconds for the ECM to attempt a calibration of the sensor.
Turn the keyswitch to the OFF position. Allow the keyswitch to remain in the OFF position for 30 seconds.Note: Do not use the battery disconnect switch to power-down the ECM. Ensure that the unswitched battery power to the ECM remains on so that the calibration data can be saved to internal memory.
Turn the keyswitch to the ON position. Check for diagnostic trouble codes that are associated with the sensor calibration.Check for the following codes:
1785-13 Intake Manifold Pressure Sensor : Calibration Required
3387-13 Engine Exhaust Gas Recirculation Differential Pressure Sensor : Calibration RequiredIf the original code is still active, replace the appropriate sensor. Check for the recurrence of the diagnostic codes to verify that the problem is resolved.STOPTest Step 2. CHECK FOR ASSOCIATED CODES
Establish communication between Caterpillar Electronic Technician (ET) and the engine ECM. Refer to Troubleshooting, "Electronic Service Tools" for details.
Download the "Product Summary Report" from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes.
Determine if an associated code is active or logged. Table 2 lists the associated diagnostic code.
Table 2
Associated Code
CDL Code WCI
E1092 (2) Expected Result:There are no associated codes that are active or logged.Results:
OK - No associated codes are active or logged. Proceed to Test Step 3.
Not OK - There are associated codes that are active or logged.Repair: Troubleshoot associated codes prior to continuing with this procedure. Refer to Troubleshooting, "Event Codes" to troubleshoot the associated diagnostic code.STOPTest Step 3. CHECK FOR ACTIVE DIAGNOSTIC TROUBLE CODES
Establish a connection between the engine ECM and Cat ET.
Turn the keyswitch to the ON position.
Monitor the active diagnostic code screen on Cat ET. Check and record any active diagnostic codes.Note: Allow 30 seconds for the codes to become active.Check for the following codes:
3405-5
3405-6
E1090(2)
E1093(2)
E1094(2)
E1095(2)
E1096(1)
E1096(2)Results:
Active 3405-5 - There is a low current in the circuit that is for the solenoid for the valve actuator. Proceed to Test Step 13.
Active 3405-6 - There is a high current in the circuit that is for the solenoid for the valve actuator. Proceed to Test Step 12.
Active or Logged E1090(2) - Proceed to Test Step 6.
Active or Logged E1090(2) and E1095(2) - Proceed to Test Step 6.
Active or Logged E1090(2) and/or E1093(2) and/or E1094(2) - Proceed to Test Step 8.
Active or Logged E1095(2) and/or E1096(2) - Proceed to Test Step 4.Test Step 4. INSPECT ALL EXHAUST PIPING FOR THE NRS FOR LEAKAGE
Illustration 3 g02149542
Inspection points for the exhaust piping for the NRS that is on the top of the engine
Parts see Honda:
16957-ZE1-812
16957-ZE1-812 SEE PART DETAILS - PRI; GASKET, VALVE (Honda Code 3440708).
BF2.3DK2 LCHA, BF2.3DK2 SCHA, BF2AM SA, BF2AM SAB, BF2AW LA, BF2AW SA, BF2AW SAB, BF2D1 LCHA, BF2D1 SA, BF2D1 SAB, BF2D1 SCAB, BF2D1 SCHA, BF2D1 SHA, BF2D2 LCHA, BF2D2 SA, BF2D2 SAB, BF2D2 SCAB, BF2D2 SCHA, BF2D2 SHA, BF2D3 LCHA, BF2D3 SA, BF2D3 SAB,
95700-06012-00
95700-06012-00 SEE PART DETAILS - SUP; BOLT, FLANGE (6X12) (Honda Code 0487025).
BF2AM SA, BF5AM LA, BF5AM SA
94101-06800
94101-06800 SEE PART DETAILS - PRI; WASHER, PLAIN (6MM) (Honda Code 0345900).
BF2AM SA, BF2AM SAB, BF2AW LA, BF2AW SA, BF2AW SAB
90014-ZV1-010
90014-ZV1-010 SEE PART DETAILS - PRI; BOLT, FLANGE (5X22) (Honda Code 7496573).
BF15A1 LA, BF15A1 SA, BF15A2 LA, BF15A2 SA, BF15AM LA, BF15AM SA, BF15AW LA, BF15AW SA, BF15AX LA, BF15AX SA, BF15AY LA, BF15AY SA, BF25A1 LHA, BF25A1 SHA, BF25A2 LHA, BF25A2 SHA, BF25A3 LHA, BF25A3 SHA, BF25D4 LHA, BF25D4 SHA, BF25D5 LHA, BF25D5 SHA
87121-ZV1-C00
87121-ZV1-C00 SEE PART DETAILS - SUP; MARK, RR. (Honda Code 3747177).
BF5AM LA, BF5AM SA, BF5AX LA, BF5AX SA
19210-881-A01
19210-881-A01 SEE PART DETAILS - SUP; IMPELLER, PUMP (Honda Code 3739604).
BF5AM LA, BF5AM SA, BF5AX LA, BF5AX SA, BF8AM LA, BF8AM SA, BF8AM XA, BF8AX LA, BF8AX SA, BF8AX XA
90014-ZV1-000
90014-ZV1-000 SEE PART DETAILS - SUP; BOLT, FLANGE (5X22) (Honda Code 1986090).
BF15A1 LA, BF15A1 SA, BF15A2 LA, BF15A2 SA, BF15AM LA, BF15AM SA, BF15AW LA, BF15AW SA, BF15AX LA, BF15AX SA, BF15AY LA, BF15AY SA, BF25A1 LHA, BF25A1 SHA, BF25A2 LHA, BF25A2 SHA, BF25A3 LHA, BF25A3 SHA, BF25AW LHA, BF25AW SHA, BF25AX LHA, BF25AX SHA
92101-06016-0B
92101-06016-0B SEE PART DETAILS - PRI; BOLT, HEX. (6X16) (Honda Code 2801181).
BF15A1 LA, BF15A1 LAS, BF15A1 SA, BF15A1 SAS, BF15A1 XAS, BF15A2 LA, BF15A2 LAS, BF15A2 SA, BF15A2 SAS, BF15A2 XAS, BF15AM LA, BF15AM LAS, BF15AM SA, BF15AM SAS, BF15AM XAS, BF15AW LA, BF15AW LAS, BF15AW SA, BF15AW SAS, BF15AW XAS, BF15AX LA, BF15AX